DATE: November 15, 2021

Venue: Sukhothai Hotel, Bangkok, thailand

Workshop Cost: US$1,198/Person

WHO SHOULD ATTEND?

The class is intended for MWF producers and distributors, raw material manufacturers and distributors (base oils, additives, etc.), MWF technical service personnel, MWF users (machinists, plant engineers, fluid managers, etc.), equipment suppliers (filtration, water treatment,mist collectors, recycling, etc.) and lab testing equipment suppliers (biological dip slides, conductivity meters, water hardness and other wet chemical test kits, etc.).

WHY YOU SHOULD ATTEND?

This training course is intended for individuals who need an improved understanding of water-dilutable metalworking fluids (MWFs) and why they fail, including fluid formulators, engineers responsible for using, managing or specifying MWFs, tool manufacturers, and those supplying raw materials and additives for MWFs. 

WHAT YOU WILL LEARN

You will learn about fluid problems and their causes, and ways to minimize the risk of failure. We will first review basic information on fluids, water quality, metallurgies, etc., as well as performance factors which are typically evaluated in the laboratory and their correlation with field performance. The last part of the seminar will discuss failure modes and causes and ways to mitigate risk.

TRAINING COURSE OVERVIEW

  • The Basics
    • Metalworking fluid components and formulations
    • Water quality
    • Workpiece metallurgies
    • Tool materials
    • Machining processes, Safety, health and the environment
  • Performance Factors and Laboratory Tests
    • Physical and chemical stability
    • Lubrication
    • Corrosion and staining
    • Foaming
    • Microbiological resistance
  • Laboratory Tests vs. The Machining Environment
  • Failure Modes and Causes
    • Insufficient lubrication (poor tool life, part finish)
    • Insufficient cooling
    • Corrosion or staining
    • Excessive foaming
    • Loss of fluid stability
    • Loss of pH stability
    • Odors and slime
    • Dermatitis, skin sensitization and eye/nose/throat irritation
  • Reducing the Risk of Premature Failure
    • Understand the machining process
    • Choose the correct formulation
    • Control the water quality
    • Maintain the correct dilution concentration
    • Remove tramp oil regularly
    • Regularly monitor pH, bacteria and fungi
    • Regularly remove fines and maintain/replace filters
    • Prevent contaminants from entering sumps and trenches
  • Metalworking fluid case studies

Course Instructor: Patrick E. Brutto, M.Sc., CMFS, Faith-Full MWF Consulting

Patrick Brutto is a Metalworking Fluid Specialist (CMFS) certified by The Society of Tribologists and Lubrication Engineers (STLE),  with 30 years of global experience in metalworking fluids (MWFs). 

He has proven success in MWF additive development and application (amino alcohols, corrosion inhibitors, biocides, specialty emulsifiers) and has direct experience formulating and testing water-dilutable MWFs, including cast iron chip corrosion, foaming, aluminum staining, metal leaching, lubricity (tapping torque), particle size analysis, formaldehyde monitoring and dispersion stability.

Patrick was the recipient of the Vic Joll Award, an STLE National Award, in 2018. He served on the board of STLE from 2014 to 2020. He is based in Chicago, Illinois, U.S.A.